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Manuals / 17810 Parts Manual (rev01-18-07).pdf

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17810 Parts Manual (rev01-18-07).pdf

Rev
rev01-18-07
Pages
101
Parts
0

Assemblies

FrameAir SystemElectricalAir SystemElectricalHUB ASSEMBLY

Service Procedures

1. OPERATION INSTRUCTIONS · GENERAL

Pull dolly slowly out from under the trailer.

1. AND INSTALLATION PROCEDURE · INSTALLATION

Set brakes on unit.

1. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Apply constant power to the trailer (ignition switch).

1. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Before performing leak tests, block the wheels. harness and Bendix recommends that the complete harness

1. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Position and secure the unit in the original mounting 5. Apply power and monitor the power-up sequence to verify

1. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Open the cover by sliding the locking tab to the left.

1. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Follow all Safe Maintenance Practices including, but

1. INSTALLATION · INSTALLATION

Park the vehicle on a level surface, apply the parking

1. INSTALLATION · INSTALLATION

Every 3 months; 25,000 miles; 900 operating hours; or

1. INSTALLATION · INSTALLATION

Check, and if necessary, clean or replace air lines to valve. thoroughly understand the recommended procedures.

1. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Completely drain all reservoirs. Disconnect air lines at single general precautions should be observed:

2. OPERATION INSTRUCTIONS · GENERAL

If the handle will not pull outward when the vehicle

2. AND INSTALLATION PROCEDURE · INSTALLATION

Remove safety wire on shank nut.

2. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Stop the engine when working around the vehicle.

2. INSTALLATION · INSTALLATION

Install valve making certain that it is installed correctly with Use only the proper tools and observe all precautions

2. INSTALLATION · INSTALLATION

Every 12 months; 100,000 miles; or 3600 operating hours,

2. INSTALLATION · INSTALLATION

Stop the engine when working around the vehicle.

2. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Turn power off. or degraded ABS performance. Before and after

2. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

For tank-mount modules: Install the nipple fitting into 6. Determine the current ABS configuration by activating

2. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Reconnect all air hoses and plugs to the module. section on page 8.

2. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Fully charge air brake system and verify proper brake

2. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Within 15 seconds, apply/release the brake pedal at 1 second intervals:

3. AND INSTALLATION PROCEDURE · INSTALLATION

Remove shank nut and shank washer.

3. OPERATION INSTRUCTIONS · GENERAL

CHECKED FROM FRONT

3. NOTE: Depending upon installation, it may be easier or · INSTALLATION

The disc type with a replaceable seat (Figure 3); the

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Depending on the installation, additional plugs may be 8. Where a safe location (e.g. restricted access area or

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

For frame-mount modules: Torque the mounting nuts 7. Calibrate and set odometer parameters if necessary

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Make several trailer brake applications and check for should be followed where applicable.

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

After 5 seconds delay, the blink codes will be displayed.

3. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Unscrew cap nut from body and remove grommet or gasket.

3. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

If the vehicle is equipped with air brakes, make certain

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Reconnect the ECU and wheel speed sensor electrical The wheels should not enter a prolonged lock condition

3. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Drain the air pressure from all reservoirs. activating a self-configuration, always determine the

3. INSTALLATION · INSTALLATION

If the vehicle is equipped with air brakes, make certain to

3. INSTALLATION · INSTALLATION

SERVICE CHECKS

4. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Remove as much contamination as possible prior to

4. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Check the module, modulator valve(s) and all air hose secure and free from visible damage (e.g. cuts,

4. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Remove shims (if present), disc valve or steel ball, valve

4. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Observe the trailer-mounted ABS indicator lamp and record blink code(s).

4. OPERATION INSTRUCTIONS · GENERAL

• Push Tester Forward

4. INSTALLATION · INSTALLATION

Check all wiring and connectors. Make sure connections

4. INSTALLATION · INSTALLATION

Following the vehicle manufacturer's recommended pro-

4. NOTE: Depending upon installation, it may be easier or · INSTALLATION

An arrow indicating the direction of air flow is cast into the atmosphere, coat the open end of the check valve with soap

4. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

The new TABS-6 module may need to be reconfigured

4. AND INSTALLATION PROCEDURE · INSTALLATION

Use forklift for hostler to pull against drawbar

5. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Leakage and Operational Tests must be performed All connector leads of the TABS-6 module pigtail harness

5. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

When working in the engine compartment the engine

5. NOTE: Depending upon installation, it may be easier or · INSTALLATION

Air flow in the normal direction moves the check valve ball or repaired with genuine Bendix parts available at authorized

5. INSTALLATION · INSTALLATION

When working in the engine compartment the engine

5. AND INSTALLATION PROCEDURE · INSTALLATION

Lubricate the shank of the new drawbar eye with rubber lubricant or soapy

5. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Refer to blink code chart for description.

5. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

CLEANING, INSPECTION AND ASSEMBLY 4. Following the vehicle manufacturer’s recommended

5. OPERATION INSTRUCTIONS · GENERAL

• Pull Tester Rearward

5. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Check the ABS solenoid body with the trailer service 2. Check for evidence of wire chafing due to poor routing,

5. INSTALLATION · INSTALLATION

Repair/replace as necessary.

5. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Note the TABS-6 module's mounting position on the Inspect the original mounting hardware: If it is in good

6. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Never connect or disconnect a hose or line containing

6. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Never pierce wire insulation when checking for continuity.

6. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Replace all parts not considered serviceable during these

6. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

After making repairs and clearing Active DTCs, verify lamp is no longer illuminated.

6. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Check the relay exhaust port with the trailer service 4. Verify that the connector pins are properly greased with

6. INSTALLATION · INSTALLATION

Never connect or disconnect a hose or line containing

6. AND INSTALLATION PROCEDURE · INSTALLATION

After the drawbar eye is in place, clean the threads on the shank and coat the

6. AND INSTALLATION PROCEDURE · INSTALLATION

• Set the brakes on the trailer. Use a forklift or hostler to push against the

6. NOTE: Depending upon installation, it may be easier or · INSTALLATION

IN-LINE SINGLE CHECK VALVES *Formerly SD-03-66

6. OPERATION INSTRUCTIONS · GENERAL

Remove Tool

7. AND INSTALLATION PROCEDURE · INSTALLATION

Install the shank washer and thread the shank nut onto the shank.

7. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

• Apply the trailer spring brakes. Recheck for leakage

7. OPERATION INSTRUCTIONS · GENERAL

• Replace Jaw if slack is

7. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Position parts in proper order in body. Install O-Ring or gasket

7. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

TheredM1,M2and/orM3LEDisontoindicateaDTC theDTCreturns,replacethemodule.

7. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

Do not deform individual pins or sockets during probing

8. AND INSTALLATION PROCEDURE · INSTALLATION

Tighten the shank nut until three to four threads remain exposed inside the nut.

8. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

O moreLEDsdonotcomeon,replace ZerosaredisplayedbytheblueODO

8. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

It is strongly recommended to properly secure all wiring

8. REMOVAL IMPORTANT! PLEASE READ · REMOVAL

Do not attempt to install, remove, disassemble or

8. OPERATION INSTRUCTIONS · GENERAL

• Adjust Axle Seat if Necessary

9. INSTALLATION · INSTALLATION

Use only genuine Bendix replacement parts,

9. AND INSTALLATION PROCEDURE · INSTALLATION

Install a Silver Eagle safety wire on the shank nut to prevent it from backing off.

9. REINSTALLATION OF THE TABS-6 MODULE · INSTALLATION

ECU Connector Measure: ECU Connector Measure: