Silver Eagle ManufacturingCall
Manuals / TANDEM CONVERTER DOLLLY.pdf

Silver Eagle

TANDEM CONVERTER DOLLLY.pdf

Rev
REV DATE
Pages
31
Parts
33

Assemblies

FIFTH WHEELFIFTH WHEEL

Parts

33 of 33 parts
ItemPart No.DescriptionSectionQty
110327CABLE, 7-WAYCOILED, 12'WPLUGSGREENABS1
21963CAPSCREW14-20X2HXGR5PLTD1
31322CAPSCREW516-18X1HXGR5PLTD2
410980CORD, 8'EXT, 2OR4TAILLAMPHARNESS1
59563GROMMET, LAMP, TRUCKLITE, MODEL301
610112HARNESS, FRONT, "Y", SEALED, 132", ABS1
75583HARNESS, REAR, 4-LGT, STANDARD1
81164NUT 5/8-11 METAL LOCK HX GR C PLTD U-BOLTS* 475-5254
812883LAMP, RED, WGROMMET&PLUG, TRUCKLITELED4
91355PIN, HINGE, 1/4" WALL SHOCK BOLTS* 210-2352
99562LENS, AMBER, TRUCKLITE, ABS1
101172WASHER 5/8 FLAT F436 HRDN PLTD UPPER AIR SPRING NUT* 80-100 LOWER AIR SPRING NUT* 40-50 Pivot Connection Connection 9 3 4 8 104
101401NUT14-20METALLOCKHXGRCPLTD1
111646NUT516-18NYLINSHXPLTD2
121374WASHER14SAEPLTD2
131454WASHER516SAEPLTD A REV DATE BY REVISIONS ZONE A ELEC ASSY 4-LT WYE LED ABS TOTALWEIGHT=13.33lbmass COILED4
455856TEE, MALEBRANCH, 38TX14NPT-M, BR1
465894TEE, MALEBRANCH, 38TX38NPT-M, BR2
471808TEE, MALERUN, 38TX14NPT-M, BR2
5412575VALVE, AIRSUSPDUMP, SEALCO2
551772VALVE, CHECK, SC-3, 12"NPT, BENDIX1
561775VALVE, DRAIN, LEVER, 150PSI, 14"NPT-M1
579858VALVE, EMERGENCYCONTROL110376SEALCO1
5812573VALVE, HEIGHTCONTROL, 90054007NEWAY2
599978VALVE, PP-HOSTLING, 17600BSEALCO1
6012582VALVE, PRESSUREPROTECTIONv2110257, SEALCO1
616294VALVE, PRESSUREPROTECTION, PR-3BENDIX1
626688VALVE, RELAY, R-12PWITHBRACKET1
6313738VALVE, RELAYABSCONTROLMERITORWABCO, PLC1
6416893VALVE, SEALCOANTIBACKCHARGE1
651374WASHER14SAEPLTD20
661273WASHER38SAEPLTD4
671454WASHER516SAEPLTD *NOTSHOWN TUBINGROUTESARELOCATED ATTACHEDTOAIR ONAUTCADDRAWING 18896-3 CUSHIONS.TYP(4)PLCS 2324

Service Procedures

1. Inspection – Locking Mechanism Lock engaged Jaw engaged · MAINTENANCE

Verify the proper operation of the fifth

1. General Fifth Wheel Inspection: · MAINTENANCE

Inspect the fifth wheel mounting. Check

1. Fifth Wheel Inspections · MAINTENANCE

Inspect the fifth wheel and mounting.

1. OPERATING INSTRUCTIONS · OPERATING

Failure to properly install, operate, or maintain this

1. INSTALLATION INSTRUCTIONS · INSTALLATION

For pulling trailers with standard SAE kingpins which are in good condition

1. Inspection and Lubrication Prior to Use · MAINTENANCE

Review the installation. Be sure all nuts and bolts are in place and properly

1. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

IMPORTANT! Always maintain adequate lubrication in fifth wheel locking

1. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

Mount the cab control valve in accordance with the instructions provided. It should

1. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

Attachment of Air-Activated Slide Release – If Required

1. Stationary Fifth Wheel Installation · INSTALLATION

Prior to proceeding with the installation of the stationary fifth wheel assembly, carefully

1. Installation · INSTALLATION

Every user and installer using SAF-HOLLAND products either recommended or not

1. Stationary Fifth Wheel Installation · INSTALLATION

Verify the distance between the mounting angles and tractor frame width to insure

1. Stationary Fifth Wheel Installation continued · INSTALLATION

Inaddition to the information given in “Installation: General Recommendations”on

1. INSTALLATION INSTRUCTIONS · INSTALLATION

Keep Work Area Clean.Cluttered areas and benches invite accidents.

1. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

If angles are not installed, see “Installation: General Recommendations,”on page 3, for

1. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

00˝

1. Stationary Fifth Wheel Installation continued · INSTALLATION

Bolt the outboard mounting angle to the truck frame following the

1. Stationary Fifth Wheel Installation · INSTALLATION

00˝ MIN

1. Prior to proceeding with the installation of the sliding fifth wheel assembly, · INSTALLATION

Angles must be installed on the sliding fifth wheel base plate to facilitate mounting.

1. Stationary Fifth Wheel Installation continued · INSTALLATION

Bolt the outboard mounting angle to the tractor frame following the

1. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

Position tractor and trailer in a straight line on level ground.

1. Stationary Fifth Wheel Installation continued · INSTALLATION

Review FIGURES 2A,2B,and 2Cfor the specific bracket used in your application.

1. Stationary Fifth Wheel Installation continued · INSTALLATION

In addition to the information given in “Installation: General Recommendations”on

1. INSTALLATION INSTRUCTIONS · INSTALLATION

Use with non-SAE kingpins, such as kingpins which are bent, improper size or

1. Uncoupling Procedures · COUPLING

Position tractor and trailer on firm,

1. Adjustment – Locking Mechanism: FIGURE 4 · ADJUSTMENT

Using ONLY a SAF-HOLLAND LOCK

1. Coupling Procedures · COUPLING

Make sure the coupling area is flat,

2. See “Installation: General Recommendations,”on page 3, for angle thickness · INSTALLATION

Use a mounting angle which is at least 2˝ longer than the slide base, 36˝ minimum

2. Stationary Fifth Wheel Installation continued · INSTALLATION

Reference FIGURE 1Bfor proper mounting hole location requirements.

2. Stationary Fifth Wheel Installation continued · INSTALLATION

Reference FIGURE 1Bfor proper mounting hole location requirements.

2. Inspection – Locking Mechanism Lock engaged Jaw engaged · MAINTENANCE

Set lock tester on the fifth wheel and slide

2. INSTALLATION INSTRUCTIONS · INSTALLATION

For on-highway hauling applications.

2. General Fifth Wheel Inspection: · MAINTENANCE

Thoroughly clean the fifth wheel locking

2. INSTALLATION INSTRUCTIONS · INSTALLATION

Tow-away operations which damage or interfere with the proper operation of

2. INSTALLATION INSTRUCTIONS · INSTALLATION

Keep fingers away from all potential pinch points in the fifth wheel.

2. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

Keep a low temperature, water resistant lithium grease applied to the trailer contact

2. Installation · INSTALLATION

Consult the SAF-HOLLAND literature for fifth wheel capacities and applications.

2. Adjustment – Locking Mechanism: FIGURE 4 · ADJUSTMENT

Slide the lock tester forward and

2. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

Lock the trailer brakes.

2. Uncoupling Procedures · COUPLING

Set trailer brakes.

2. Coupling Procedures · COUPLING

Center the fifth wheel with the

2. Fifth Wheel Inspections · MAINTENANCE

Make sure the lock is open and pull

2. Fifth Wheel Inspections · MAINTENANCE

• Tighten loose fasteners.

2. Inspection and Lubrication Prior to Use · MAINTENANCE

Check the fifth wheel locking mechanism with a SAF-HOLLAND 4000171 Lock

2. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

Attach an air line, using appropriate fittings to the “air” or “in” port of the valve.

2. Stationary Fifth Wheel Installation · INSTALLATION

In addition to the information given in “Installation: General Recommendations”on page

2. Stationary Fifth Wheel Installation · INSTALLATION

Reference FIGURE 1Bfor proper mounting hole location requirements.

2. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

In addition to the information given in “Installation: General Recommendations,”

2. Stationary Fifth Wheel Installation continued · INSTALLATION

For angle fabrication the mounting angle should extend a minimum of 18˝ forward

2. Stationary Fifth Wheel Installation · INSTALLATION

00˝ 2.00˝

3. Stationary Fifth Wheel Installation · INSTALLATION

Securely position the mounting angle to the tractor frame.

3. INSTALLATION INSTRUCTIONS · INSTALLATION

All fifth wheel maintenance must be performed by a qualified service technician

3. INSTALLATION INSTRUCTIONS · INSTALLATION

Within the capacities stated in SAF-HOLLAND literature.

3. INSTALLATION INSTRUCTIONS · INSTALLATION

The attachment of lifting devices.

3. Installation · INSTALLATION

Consult the tractor manufacturer’s body builder’s book and the latest SAE and D.O.T.

3. Stationary Fifth Wheel Installation continued · INSTALLATION

Securely position the mounting plate and fifth wheel on the

3. Stationary Fifth Wheel Installation continued · INSTALLATION

Securely position the fifth wheel on the outboardmounting angles.

3. Stationary Fifth Wheel Installation continued · INSTALLATION

Brackets need to be positioned so that the fifth wheel can be properly mounted on

3. See “Installation: General Recommendations,”on page 3, for angle thickness · INSTALLATION

Position the angles on the slide

3. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

5˝ (88.9 MM)

3. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

A. Securely position the mounting angles to the tractor frame and attach as shown

3. Sliding Fifth Wheel Installation - ILS Slider continued · INSTALLATION

Make sure that the air supply to the fifth wheel and slide base is turned off.

3. Inspection and Lubrication Prior to Use · MAINTENANCE

Failure to properly install, operate, or maintain this fifth wheel may

3. Inspection and Lubrication Prior to Use · MAINTENANCE

Apply a generous coating of grease to the top of the fifth wheel plate, where it will

3. Fifth Wheel Inspections · MAINTENANCE

• Replace missing fasteners.

3. Fifth Wheel Inspections · MAINTENANCE

PULL handle all the way out, and (3) LIFT

3. Fifth Wheel Inspections · MAINTENANCE

Tilt the ramps down.

3. Coupling Procedures · COUPLING

Back the tractor close to the

3. Uncoupling Procedures · COUPLING

Slowly back tractor tightly against

3. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

Release slide locking plungers. AIR OPERATED

3. Fifth Wheel Slide Adjustment for ILS Sliders · ADJUSTMENT

For fifth wheels with sliding brackets:Release and slide fore and aft to assure

3. General Fifth Wheel Inspection: · MAINTENANCE

Re-check operation with a SAF-HOLLAND

3. General Fifth Wheel Inspection: · MAINTENANCE

Inspect the fifth wheel for bent, worn or

3. Inspection – Locking Mechanism Lock engaged Jaw engaged · MAINTENANCE

After each attempt, verify that the fifth

3. Adjustment – Locking Mechanism: FIGURE 4 · ADJUSTMENT

To adjust lock:

4. Installation · INSTALLATION

Recommended Maintenance Practice 603for installation procedures.

4. Adjustment – Locking Mechanism: FIGURE 4 · ADJUSTMENT

• Remove clinch pin from bottom

4. Inspection and Lubrication Prior to Use · MAINTENANCE

Apply a generous coating of grease to the front lock and lock jaws.

4. Stationary Fifth Wheel Installation continued · INSTALLATION

Bolt the fifth wheel to the outboard angle as shown in FIGURE 1F.

4. Stationary Fifth Wheel Installation continued · INSTALLATION

Bolt the mounting plate and fifth wheel to the outboard angle